This is a general description of how to install G-TEC Torch Boosters and Refuelers.
Please read the Owner Manual that is included with with your G-TEC System for complete
installation details.
Note: G-TEC Pressure Boosters must be installed by a person qualified to
work on natural gas pipes. Do not install your system yourself unless you are qualified.
Start with the right tools! - You will need a roll of Teflon sealant tape, 4 sizes
of open end wrenches ( 9/16”, 5/8”,3/4” and 7/8”)
and an adjustable wrench that opens at to least 1 1/4”.
Install a tee fitting in the building gas line
TB-15/30 Torch Boosters require a minimum 1/2” diameter low pressure gas supply pipe.
TB-60, Refueler 60 and DM-60 require a minimum 3/4” diameter low pressure supply
pipe. TB-125 requires a minimum 1” diameter low pressure supply pipe. Do not connect
a Booster/Refueler to a pipe leg that has a heater, oven or other high volume gas
consuming device sharing the pipe.
Do not attempt this installation yourself unless you are qualified to work on natural
gas pipes. For most applications gas supply pressure should be between ¼ to 1 psi….some
applications can support up to 5 psi gas supply but this should be discussed with
G-TEC on a case by case basis.
Connect the ball valve to the gas line
G-TEC includes a shutoff valve with each system, 1/2” for the TB-15/30 and 3/4” for
the TB-60/125. Apply Teflon sealant tape to the thread on the male pipe end then
tightly screw the shutoff valve onto the pipe.
Or, connect a torch directly to the Torch Booster
You may connect a torch directly to the Torch Booster and G-TEC provides an adapter
that presents a male “B” fitting to your torch hose. If you attach a torch directly
to the Torch Booster be sure to install “Torch Mount” flashback arrestor check valves
on the torch for safety.
Or, connect your own regulator to the Torch Booster
If you already own a regulator with a CGA 510 fitting (this is the same fitting that
screws onto a propane BBQ tank) then you can use it with your Torch Booster. Your
system includes a female CGA 510 fitting and adapter for connection to the Torch
Booster. Be sure to install a “Regulator Mount” flashback arrestor on the regulator,
or a “Torch Mount” flashback arrestor on your torch.
Connect the other end of the supply hose to the gas inlet fitting on the back of
the Torch Booster/Refueler 60/DM-60
You must use the hose supplied by G-TEC. Do not substitute any other hose, hard pipe
or yellow flex hose. Safety equipment inside the Torch Booster is calibrated to the
hose provided and anything else will cause the system to shut down without warning.
You will need two wrenches for this step. Use a 9/16” wrench on the nut at the end
of the hose for the TB-15/30/60 or ¾” wrench for the TB-125, and a 5/8” (TB-15/30/60)
or 3/4” (TB-125) wrench on the nut attached to the cabinet. When tightening the fitting
hold pressure on the cabinet nut so that it does not turn. Failure to support the
nut on the cabinet will result in twisting the internal piping and void your warranty.
Newer G-TEC systems have a lock fitting designed to prevent internal piping from
twisting so the nut can be tightened with a single wrench.
Connect the flexible supply hose to the shutoff valve
After the shutoff valve is connected to the supply pipe screw the adapter fitting
into the ball valve. Be sure to use sealant tape for this fitting and tighten the
adapter with a 7/8” open ended wrench. Next, screw the flexible hose onto the adapter
with a 3/4” wrench.
Brace this fitting
when tightening
hose nut
Wrap the end of the gas pipe
with Teflon tape
Screw the shutoff valve onto
the pipe and tighten with
the crescent wrench.
Connect a regulator and flashback arrestor to the gas outlet fitting if you have
a Torch Booster
When installing the regulator on the Torch Booster use sealant tape on the high-pressure
outlet fitting on the Torch Booster. Be sure to hold a wrench on the high pressure
outlet fitting when screwing on the regulator to relieve pressure on the fitting.
Failure to do so may result in twisting the internal piping and void the warranty.
Newer G-TEC Torch Boosters have a lock fitting designed to prevent internal piping
from twisting.
Connect a “Regulator Mount” flashback arrestor check valve to the regulator.
If you are connecting the Torch Booster to a pipe manifold put a B to NPT adapter
on the end of the flashback arrestor check valve for connection to the pipe going
to downstream torches. This adapter is not part of the Torch Booster system but can
be ordered from G-TEC, or purchased locally (Order part number G16001).
Connect your Refueler to your natural gas cylinder, or G-TEC Manifold
Your Refueler comes with a hose to connect to either single cylinder (left) or a
G-TEC Manifold (right). Cylinder valves are CGA 510 female fittings.
How To Start Your G-TEC System
As a safety feature G-TEC Torch Boosters and Refuelers must build up a minimum 22-25
psi before they will operate automatically. Turn on the ON switch then press START
and hold it until the amber RESET light goes out. At this point the unit has built
sufficient pressure to operate without further attention.
If the unit makes a clicking sound or seems to struggle to start, STOP AND CALL
G-TEC - 1-800-451-8294. DO NOT CONTINUE TRYING TO START THE UNIT - IT MAY BE NECESSARY
TO ADJUST THE LOW INCOMING PRESSURE CUTOFF (LIPCO) SENSOR. WE’LL EXPLAIN HOW TO DO
THIS…
TB-250 and TB-500 Torch Boosters and Refueler 180 Cylinder Filling Systems are hard
piped to the low-pressure natural gas pipeline. There are two gas inlet fittings
on the rear panel of the unit: the fitting on the left side is for gas supply pressure
between 1 to 5 psi and the inlet fitting closer to the red/yellow cutoff switch is
for gas pressure between ¼ to 1 psi. Whichever inlet fitting you connect to, cap
the other fitting with a metal cap using Teflon sealant. If air gets into the Torch
Booster/Refueler it will VOID THE WARRANTY and destroy the compressors.
These units require a minimum 1 1/2” diameter supply pipe to come as close as possible
to the point of connection before breaking down to a 3/4” pipe to connect to the
inlet on the cabinet. The 3/4” pipe should be as short and with as few bends as possible.
Cabinet dimensions are 28”W x 24” D x 20”T - allow 12” space on all sides of the
cabinet. Place the unit on a tabletop - we recommend AGAINST placing the unit under
a table/shelf or where a ladder is required for access. Once per year the cover must
be removed to perform scheduled maintenance - place the unit where it will be easy
to do this work.
System weights are TB-250 - 175 lb, TB-500 - 285 lb, Refueler 180 - 175 lb
Electrical requirement for the Refueler 180 is 120 V 30 amp service. For the TB-250
and TB-500 Torch Boosters the electrical requirement is 208 single phase 30 amp and
it is essential that power supply meet this parameter - measure your power supply
when the Booster’s compressors are running to be sure. Voltage in excess of 220V
or lower than 200V will cause high amperage, burning at wire connections and VOID
THE WARRANTY. Some customers assume their power supply is 208V and don’t actually
measure it until they start to experience shutdown problems.
The gas supply pipe is connected to the low pressure inlet (¼ to 1 psi) in this
photo.
G-TEC Torch Boosters and Refuelers connect to a low pressure utility supply pipe
with a flexible hose. G-TEC provides a shutoff valve at the utility gas pipe and
the hose screws on to fittings at each end.
Supply pipe diameter varies between 1/2” and 1” depending on Booster model and power
requirement is 120 V 15 amp for all systems except TB-125 which is 120 V 20 amp.
How to install G-TEC Torch Boosters and Refuelers
*
How to install TB-15/30/60/125 Torch Booster, Refueler 60, DM-60
*
How to install TB-250/500 Torch Booster, Refueler 180 Cylinder Filling System
TB-HVOF has two gas inlets, one for supply pressure between ¼ to 5 psi and one for
supply pressure between 5-15 psi
TB-HVOF Torch Booster is hard piped to the low-pressure natural gas pipeline. There
are two gas inlet fittings on the right side panel of the unit: the fitting on the
left side is for gas supply pressure between ¼ to 5 psi and the inlet fitting on
the right is for gas supply pressure between 5-15 psi. Whichever inlet fitting you
connect to, cap the other fitting with a metal cap using Teflon sealant. If air gets
into the Torch Booster it will VOID THE WARRANTY and destroy the compressors.
These units require a minimum 1 1/2” diameter supply pipe to come as close as possible
to the point of connection before breaking down to a 3/4” pipe to connect to the
inlet on the cabinet. The 3/4” pipe should be as short and with as few bends as possible.
Cabinet dimensions are 50 1/2”W x 33” D x 32”T - allow 12” space on all sides of
the cabinet. Place the unit on a tabletop - we recommend AGAINST placing the unit
under a table/shelf or where a ladder is required for access. Once per year the cover
must be removed to perform scheduled maintenance - place the unit where it will be
easy to do this work.
System weight is 550 lb.
Electrical requirement is 208V single phase 30 amp and it is essential that power
supply meet this parameter - measure your power supply when the Booster’s compressors
are running to be sure. Voltage in excess of 220V or lower than 200V will cause
high amperage, burning at wire connections and VOID THE WARRANTY. Some customers
assume their power supply is 208V and don’t actually measure it until they start
to experience shutdown problems
